Posted on February 5, 2015 by Dennis Salazar

Choosing the Best Semi-Custom Box Size

different semi-custom printed versions of 9-6-2 mailersThe Common and Uncommon Box Sizes of Semi-Custom Branded Packaging

A quick visit through our green packaging store or our gallery will show you some of the most popular sizes we have for subscription and e-commerce applications. The available sizes include but are not limited to our:

5-13/16” X 5-3/4” X 1-15/16” – ideal for jewelry and other small items

7” X 7-1/8” X 2-1/4” a great size for pharmaceuticals, nutraceuticals and even E-juice packaging for shipping

9” X 6-1/2” X 2-3/4” – a very popular size for subscription boxes of all types

12-1/4” X 9-1/4” X 4” – our new large capacity lock front, die cut mailer that is ideal for shipping anything from full size snack foods to pet toys.

All of these sizes and more are all available to our customers who use our stock dies to make their custom printed boxes, saving time and money in the process.

Custom printed 11-8-1 mailerAn Uncommon and Unusual Example of a Semi-Custom Size and Design

One of the most unique designs we have is what we refer to as our label mailer that is 11-1/8” X 8-5/8” X 1” and what makes it unique is that it can open horizontally like a low profile jewelry box or vertically like a book. We originally created it for a shipper of expensive label stock but since then this box has been used to ship anything from tee shirts to award plaques. It is very well designed and virtually crush proof making it safe for brochures, documents and valuable specialty papers.

Our Next Stock Size Could Be Yours.

We are always looking for a new stock size to add to our cutting die and perhaps our stock mailer box inventory. Even if your needs are unique, let us know because if it has the potential to be used by other customers and if we do not already have a very similar size, we might be interested in adding it to our available list, making it free to you. When in doubt, or if you are curious if we can make the size you need, please call us at 630-551-1700 or contact us at

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