full overlap boxes Tag

24 May 2011 Reducing Corrugated Use through Proper Design

Side load FOL boxMany people believe the only way to reduce corrugated usage is by buying and using fewer boxes. While that is certainly one approach, a better and more effective one is making sure you are packing and shipping the best style of container for your product and application. When RSC Boxes Are NOT the Best Design Recently, we have encountered several applications for large, relatively low profile products such as unassembled furniture and picture frames. In each case, people were shipping product in oversized, low profiled RSC style boxes with large overlapping layers of redundant corrugated board. The problem, of course, is that the four flaps on top and bottom of any RSC style box typically do little but add cost. You could almost excuse the extra cost if it delivered better protection to the product, but sadly, in most cases it does not. The two large major flaps coming together in the middle of the box essentially create a weak joint on the box, especially if they are not taped well. The large spans of unsupported corrugated also make the design very susceptible to crushing and corner damage.
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