[caption id="attachment_2305" align="alignright" width="300" caption="A 3-POUND BRICK EASILY SEPARATES TAPE FROM A SEALED BOX."]
Now that we’ve covered what usually causes under filled boxes
and what mistakes are made in an effort to solve the problem, let’s get into the solutions
The #1 Most Common, Correct Solution
Please note that the list of ineffective solutions for under filled boxes
provided in part one of this post does not include the item that is most frequently the problem, which is the void fill product being used. Most packing operations have been using the same void fill and packing method for years, and in many cases it is the wrong material and/or it is incorrectly being used. New void fill products are constantly being created or improved, so what may have been the best and least expensive product just a few years ago is rarely still the best answer.
Another common mistake people make in regard to void fill is focusing on the price rather than the cost. If the box is sized properly, the correct void fill is used and it is applied correctly, the void fill cost should decrease, not increase.